Intrduction of products

Automatic nesting machines

Two types of automatic nesting machines are available: Low-vibration balancer type and swing quick motion type.

  • The low-vibration balancer type eliminates uneven shifting of parts and aligns them in a short time.
  • The swing quick motion type adds a circulating motion to vibration for efficient nesting. It is best suited to round parts with directions.

Speedy processing is realized by the LCD touch panel type control box.

  • Different data items of up to 100 parts can be registered.
  • Swing angle, time and nesting frequency can be set for each swing count.
  • Part items can be selected by a single touch.
  • Real-time data changes are available.
Contact us for programming that meets user-specific programs.

TI-16VB(Low-vibration balancer type)

  • Two or more parts can be aligned at the same time.
  • Suitable for mass production.
  • Large jigs are supported.
  • Large parts are supported.
  • Dimensions of jig (Example)120mm x 240mm
  • Number of pallets settable on vibration base: 5

ModelTI-16VB
Vibration tableW900×L630
Vibration frequencyStepless from 0 to 1400 vpm (Removal at the last time) (vpm:vibration per minute)
Swing angleStepless from 0 to 19°(Digital setting)
Swing timeNumber of swing cycles + setting of timer
Power supplyAC 100V・50/60Hz・400VA
Outer dimensions and weightW895×L575×H900 335kg
Bench dimensions and weight


TI-08VB(Low-vibration balancer type)SQM-08V(Swing quick motion type)

  • Suitable for production using a great number of parts in medium volume lots
  • Medium-sized jigs are mainly supported.
  • Dimensions of jig (Example)120mm x 240mm
  • Number of pallets settable on vibration base: 3

ModelTI-08VBSQM-08V
Vibration tableW450×L530W450×L530
Vibration frequencyStepless from 0 to 1400 vpm (Removal at the last time) (vpm:vibration per minute)Stepless from 0 to 1400 vpm (Removal at the last time) (vpm:vibration per minute)
Swing angleStepless from 0 to 19°(Digital setting)Stepless from 0 to 19°(Digital setting)
Swing timeNumber of swing cycles + setting of timerNumber of swing cycles + setting of timer
Power supplyAC 100V・50/60Hz・200VAAC 100V・50/60Hz・200VA
Outer dimensions and weightW430×L450×H445 105kgW430×L450×H410 100kg
Bench dimensions and weightW2 500×L2 500×H2 410 70kgW2 500×L2 500×H2 410 70kg


TI-20VB(Low-vibration balancer type)

  • Suitable for production using a small number of parts in small lots
  • Small jigs are mainly supported.
  • This compact machine can be installed at any place.
  • Dimensions of jig (Example)120mm x 240mm
  • Number of pallets settable on vibration base: 1

ModelTI-20VB
Vibration table
W300×L310
Vibration frequency
Stepless from 0 to 1400 vpm (Removal at the last time)
Swing angle
Stepless from 0 to 19°(Digital setting)
Swing time
Number of swing cycle + setting of timer
Power supply
AC 100V·50/60Hz·120VA
Outer dimensions and weightW290 x L270 x H300 30kg
Bench dimensions and weightW2 350 x L2 450 x H2 560 14kg
Control box dimensionsW250 x L350 x H200 7kg


Vibration work tables

VI-01A(Vacume work table)

【Features】

The vacuum mechanism transfers the parts, increasing the efficiency of assembly work.

  • Transfers the parts from one pallet to another.
  • Positions the parts.
  • Temporarily assembles a couple of pieces.
  • Inserts pins.

ModelVI-01A
Area of work tableW300 x L300 x T10
Power supplyAC 100V·50/60Hz·200VA
Outer dimensionsW350 x L210 x H100
Weight11㎏

Vac-02A(Vacuum work table)

【Features】

The vacuum mechanism transfers the parts, increasing the efficiency of assembly work.

  • Transfers the parts from one pallet to another.
  • Positions the parts.
  • Temporarily assembles a couple of pieces.
  • Inserts pins.

Model
Vac-02A
Area of work table
W1000 x L600 x H800
Power supply
AC 100V·50/60Hz·850VA
Outer dimensionsW980 x L560 x H780
Weight52kg

VI-02-VacA(Vacuum, vibration work table)

【Features】

We offer the work tables with vacuum function and those with vacuum and vibration functions. The latter makes production much more efficient.

  • Transfers the parts from one pallet to another.
  • Positions the parts.
  • Temporarily assembles a couple of pieces.
  • Inserts pins.

Model
VI-02-VacA
Area of work table
W1000 x L600 x H800
Power supply
AC 100V·50/60Hz·850VA
Outer dimensions
W980 x L560 x H780
Weight
52㎏


Vibration work tables

S-01A

Features

インバータ内臓の吸着源にて手作業では不可能な工程を可能にします。作業台を外した、吸着源のみで作業机の下に収納設置してご使用いただけます。

  • パレットからパレットへの部品移替作業。

Model
S-01A
Power supplyAC 100V・50/60Hz・850VA
Outer dimensionsW570×(突起部70含む)×L400×H415
Weight29㎏


Automatic part transfer machine

Features

High productivity of 60 seconds per one cycle

Needs only 60 seconds from start of automatic nesting machine to alignment on customer's tray. (Our actual experience: 8,000 pieces/60 sec.)

Commonly usable for various parts

You can use the machine in common for various parts through exchange of pallets with a single touch.

Alignment of various parts

Several kinds of parts are aligned on one pallet by configuring an online system containing this machine.


The machine and equipment are made to order. The outer appearance of machine and the production capacity depend on the shapes of parts and customer's pallets (trays).


Labor-saving/automatic machines

Using turn tables and conveyors, we design labor-saving/automatic machines that meet customers' needs.

 Example 1  Part supply/discharging machine


The part supply/discharging machine supplies parts to a blasting machine, automatic assembling machine, etc., then receives and stores the finished parts. It greatly helps reduce the number of workers.

 Example 2  Automatic part aligner


Prior to baking, the automatic part aligner automatically aligns the parts, making them upright.

We had many cracked or damaged parts before baking, so we manually prepared the parts. After introduction of this machine, four workers are reduced and still the efficiency increases.

In the conventional operation, it took five minutes to prepare one tray. This machine can reduce it to 20 seconds.

 Example 3  Cleaning machine


The cleaning machine removes fine dust and dirt from the products and eliminates static electricity at the final stage prior to packing.


Access

■Head Office and Factory

4-18-17 Higashi-Komatsugawa, Edogawa
ku, Tokyo 132-0033,Japan


TEL

03-5674-3161